China factory Ball Bearing Cylindrical Roller Bearing with Great quality

Product Description

English Name 1 Slurry Pump Cylindrical Roller Bearing
English Name 2 Slurry pump Spare Parts
Using Mining
Material 2Cr13
Advantage Acid and alkali resistance, wear-resistant 

Slurry Pump Parts Bearing Assembly :

Wear resistant cast alloys are used for slurry pump liners and impellers where conditions are not suited to rubber, such as with coarse or sharp edged particles, or on duties having high impeller peripheral velocities or high operating temperatures.
 
Front and rear shrouds have pump out vanes that reduce recirculation and seal contamination. Hard metal and molded elastomer impellers are completely interchangeable. Cast in impeller threads require no inserts or nuts. High efficiency and high head designs are also available.

Slurry Pump Parts Code: 

1) Material: BA05, BA07, BA49, W1, W2, NA, Cr15Mo3, Cr24, Cr26, Cr27, Cr30, BR08, BR24, BR26, BR33, BR38, BR66…

2) Shaft material: 45#, 40Cr, SS304, SS315…

3) Shaft sleeve material: 3Cr13, 4Cr13, SS304, SS316…

4) Lantern ring material: 304, 316,  PTFE, Cu…

5) Bearing housing/ bearing end cover material: G01, D21…

6) Wet end part material: BA05, BA07, BA49, BA51, BA33, BA61, BR08, BR26, BR33, BR38, BR55, S01, S12, S21, S42, S50, U01, EPDM, PU, CR…
 

 

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 30-50 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: How to choose proper models from us?

A: Accordting to the capacity and the lifting head, please see the chart first and then choose proper models. And please let us know the details, we will help you.

Q: What is your terms of payment ?

A: 30%TT in advance as deposit, 70% left balacing before shipping by TT or LC at sight.

Q: what is the warrantee time?
A: Normally 1 year after shipping.

 

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After-sales Service: 1 Years
Warranty: 1 Years
Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Customization:
Available

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Customized Request

ball bearing

What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?

Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:

  • High-Carbon Chrome Steel (AISI 52100):

This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.

  • Stainless Steel (AISI 440C, AISI 304, AISI 316):

Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.

  • Ceramic:

Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.

  • Plastic (Polyamide, PEEK):

Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.

  • Bronze:

Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.

  • Hybrid Bearings:

Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.

  • Specialty Alloys:

For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.

  • Coated Bearings:

Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance.

The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.

ball bearing

Are there any Industry Standards or Certifications that Ball Bearings should Meet?

Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:

  • ISO Standards:

The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.

  • ABEC (Annular Bearing Engineering Committee) Ratings:

ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.

  • DIN Standards:

The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.

  • JIS (Japanese Industrial Standards):

JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.

  • ASTM (American Society for Testing and Materials) Standards:

ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.

  • CE Marking:

CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.

  • Industry-Specific Standards:

Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.

  • Quality Management Systems:

Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.

When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.

ball bearing

How does Lubrication Impact the Performance and Lifespan of Ball Bearings?

Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:

  • Friction Reduction:

Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.

  • Wear Prevention:

Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.

  • Heat Dissipation:

Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.

  • Corrosion Resistance:

Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.

  • Noise Reduction:

Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.

  • Seal Protection:

Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.

  • Improved Efficiency:

Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.

  • Lifespan Extension:

Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.

  • Selection of Lubricant:

Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.

  • Regular Maintenance:

Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.

In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.

China factory Ball Bearing Cylindrical Roller Bearing   with Great qualityChina factory Ball Bearing Cylindrical Roller Bearing   with Great quality
editor by CX 2024-04-29

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